Piston Seal vs. Rod Seal – What’s the Difference?(2025 Guide)

Piston Seal vs. Rod Seal – What’s the Difference?(2025 Guide)

Choosing the wrong seal can lead to air leaks and costly downtime.
A piston seal holds air pressure inside the cylinder; a rod seal prevents leaks along the rod. Both are critical but serve different purposes.

Here's how to select the right seal for your pneumatic application.

What’s the Main Difference Between a Piston Seal and a Rod Seal?

They operate in different areas of the cylinder.

Поршневі ущільнення are installed in the bore to manage chamber pressure.
Штокові ущільнення are placed at the cylinder head to stop air leakage along the moving rod.

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They work together to maintain system efficiency. See the full breakdown in our pneumatic cylinder seal guide.

What Are the Key Functional Differences?

Особливість Ущільнення поршня Ущільнення штока
Розташування Внутрішній отвір циліндра Cylinder head
функція Seals pressure between chambers Prevents external air leakage
Movement Static or dynamic Always dynamic
Failure symptoms Blow-by, reduced stroke Visible air leak, reduced pressure

Consider adding ущільнювачі склоочисників for added protection in dirty environments.

Which Materials Are Best for Each Seal?

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Найкращі матеріали для поршневих ущільнень

матеріал Benefits Випадок використання
NBR Flexible and low cost General air cylinders
ТПУ Зносостійкий Automation systems
PTFE Низький коефіцієнт тертя Високошвидкісні циліндри
FKM Heat and chemical resistance Industrial cylinders

More info: Piston Seal Types & Materials

Найкращі матеріали для ущільнень штока

матеріал Benefits Випадок використання
NBR Budget-friendly Low-speed cylinders
ТПУ Long service life Heavy-duty cycles
FKM Екстремальні середовища Chemical or high-temp use

Explore options: Спеціальний виробник ущільнювальних кілець

When Should You Use a Piston Seal vs. a Rod Seal?

Use a piston seal for internal chamber sealing.
Use a rod seal to seal around the moving piston rod.

In most cylinders, you’ll use both. For comparison: Piston vs Rod Seal

How to Prevent Common Seal Failures?

Де купити високоякісні поршневі та штокові ущільнення?

Ми поставляємо:

  • Rod seals, piston seals, buffer & wiper seals
  • Матеріали: NBR, TPU, FKM, PTFE
  • OEM specs and custom orders

📩 Електронна пошта: [email protected]
📞 WhatsApp: +86 17622979498

Висновок

Rod seals stop leaks along the rod; piston seals maintain pressure in the chamber. Use both for reliable pneumatic performance.

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Люди також запитують

1. What does a piston seal do?
It maintains air pressure between chambers inside the cylinder.
2. Where is a rod seal installed?
At the exit point where the piston rod moves through the cylinder head.
3. Can one replace the other?
No, they are designed for different sealing locations.
4. Which fails faster, piston or rod seal?
Rod seals due to constant dynamic motion.
5. What causes leaks in pneumatic systems?
Worn rod seals or improper material selection.
6. Can I use FKM seals for high heat?
Yes, FKM resists heat up to 250°C.
7. Do I need both seals in one cylinder?
Yes, unless it’s a single-acting design.
8. Where can I find OEM-compatible seals?
We provide custom piston and rod seals for all major cylinders.

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