Що таке ущільнення пневматичного циліндра? Як вони працюють і найкращі варіанти

pneumatic cylinder seals

Зміст

When I first dealt with leaking pneumatic systems, I realized that reliable ущільнювачі пневматичних циліндрів aren’t optional — they’re essential.

These small components prevent air loss, increase efficiency, and keep your operations running smoothly. So, how do they actually work, and which ones should you use?

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Let’s explore the function, types, replacement tips, and top options in 2025.

What is the function of a pneumatic cylinder seal?

Pneumatic cylinder seals create airtight barriers inside cylinders to control compressed air.

They stop leaks, reduce wear, and improve pneumatic efficiency — without them, cylinders lose pressure and energy fast.

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функція Result
Sealing air gaps Prevents energy loss from leaks
Зменшення тертя Smooths piston/rod movement
Pressure retention Maintains stroke power and directionality

Most seals are made of NBR, PTFE, or TPU — each with unique strengths.

How do pneumatic cylinder seals work?

They act like airlocks inside cylinders.

  • Штокові ущільнення stop leakage along the piston rod
  • Поршневі ущільнення keep pressure inside the cylinder
  • Wiper seals block contaminants like dust and grit

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Тип ущільнення Розташування роль
Ущільнення штока Rod passage Prevents external air loss
Ущільнення поршня Inside chamber Maintains pressure for stroke motion
Сальник склоочисника Outer entry point Keeps debris out of cylinder internals

You’ll often find all three in a seal kit by size.

What’s the difference between single-acting and double-acting seals?

The direction of air pressure defines the seal type.

Одноразової дії cylinders move in one direction and reset via spring or load.
Подвійної дії ones use air for both directions — needing more robust seals.

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Тип Air Movement Випадок використання
Односторонньої дії Односторонній Low-load automation or clamping tasks
Подвійної дії Двосторонній Precise movement, industrial robotics

Double-acting seals often require KDAS compact seal designs.

How often should you replace pneumatic cylinder seals?

Generally, check every 6–12 months. But in my experience, visual cues matter most.

Watch for:

  • Air leaks
  • Slow motion or sticking
  • Surface cracks or flattened edges
Хвороба Action
Air loss Замініть негайно
Збільшення тертя Clean, then reassess fitment
Cracking Change the seal before failure

I always keep a spare seal kit ready on-site — it’s saved me multiple breakdowns.

How do I choose the right seal for my system?

Three things matter most: material, pressure rating, і chemical compatibility.

Фактор Рекомендація
матеріал Use NBR for oil, PTFE for low friction, TPU for shock loads
Operating pressure Choose reinforced seals for high PSI
Environmental fit Opt for weather-resistant TPU or FKM

Need something non-standard? Use Hengoseal’s custom seal service.

Which industries use pneumatic cylinder seals most?

You’ll find these seals in almost every automated system.

Промисловість Application Example
автоматизація Cylinder actuation in packaging lines
Обробка харчових продуктів Clean-motion controls with TPU seals
Автомобільний Pneumatic arms and lift systems
Робототехніка Compact linear motion with zero leakage

My client in the food sector switched to FDA-grade wiper seals — hygiene issues dropped, and downtime vanished.

Висновок

Pneumatic cylinder seals are the backbone of pressure-controlled movement.

Get the right one, and you’ll enjoy leak-free performance, longer service life, and optimized motion in every stroke.

Talk to us about your cylinder seal application

📩 邮箱:[email protected]
📞 WhatsApp:+86 17622979498

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Люди також запитують

1. What’s the function of a pneumatic cylinder seal?
It prevents compressed air from leaking and enables controlled cylinder motion.
2. Which materials are used in pneumatic seals?
NBR, PTFE, and TPU are top choices based on fluid, friction, and temperature needs.
3. How do I know my cylinder seal is failing?
Look for air hiss, motion drag, or worn surfaces.
4. What’s better for double-acting systems?
Use reinforced seals with high durability, like TPU piston seals.
5. Can I use hydraulic seals in pneumatic systems?
Not recommended — hydraulic seals are built for liquid, not air dynamics.
6. How often should I inspect my seals?
Every 6–12 months, or after every 1,000 operational hours.
7. Where can I find seal kits by size?
Browse our cylinder seal kits for all common sizes.
8. Do I need dust wipers?
Yes — especially in dusty, wet, or outdoor environments.
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