空気圧システムで空気漏れ、効率低下、部品の損傷に悩まされていませんか？あなただけではありません。適切な 空気圧シリンダーシール can make or break your operation’s reliability and lifespan.
Pneumatic cylinder seals prevent air leakage and contamination by sealing gaps between pistons, rods, and end caps. Their proper function ensures efficient pressure retention, smooth motion, and longer equipment lifespan.
Understanding each type of pneumatic seal and how it functions can save your system from premature wear. Let's dive into what matters most when choosing the right seal.
What types of pneumatic seals are used in cylinders?
Confused by terms like piston seals, rod seals, or wipers? You're not alone. Many struggle to pick the right type for their application.
Pneumatic cylinders use piston seals, rod seals, dust wiper seals, and buffer seals. Each plays a specific role in sealing air, reducing friction, and protecting system components.
What does each pneumatic seal type do?
| シールタイプ | 関数 | 一般的な材料 | 製品リンク |
|---|---|---|---|
| ピストンシール | ピストンヘッドのシール内部圧力 | NBR / FKM / TPU | 空気圧シリンダーシール |
| ロッドシール | 可動ロッドの周囲を密閉する | NBR / FKM / TPU | ロッドシール |
| ダストワイパーシール | 汚れの侵入を防ぐ | TPU / NBR | ダストワイパーシール |
| Cushion Seals | 運動エネルギーを吸収する | TPU / ゴム混紡 | バッファシールとクッションリング |
How do pneumatic piston seals maintain motion and pressure?
Ever wonder what keeps air inside a moving pneumatic cylinder? It’s all about the piston seal.
Pneumatic piston seals trap compressed air between the piston and cylinder wall. This force moves the load. A leak here ruins actuation.
What happens inside a pneumatic cylinder?
In a bottling plant I visited, inefficient seals caused pressure loss in air-operated presses. After installing high-grade 空気圧ピストンシール, efficiency improved by 23% and downtime dropped.
Step-by-Step Process:
- Compressed air enters the cylinder.
- Piston seal traps air ahead of the piston.
- Air pressure pushes piston forward.
- Seal blocks reverse airflow.
- Air exhausts post-stroke.
How do I select the right pneumatic cylinder seal?
Choosing a seal isn’t just about diameter—it’s about durability.
To pick correctly, match operating pressure, stroke type (rotary or linear), environment (dust, heat), and air composition. Then choose seal materials: NBR (economical), FKM (high heat), TPU (abrasion-resistant).
What should I consider when choosing a seal?
| Application Factor | Recommended Seal Type |
|---|---|
| High temp zones | FKM or PTFE-based seals |
| 長いサイクル寿命 | TPU with low-friction profiles |
| Dusty setups | ダストワイパーシール 不可欠 |
| Heavy loads | Cushion Seals to absorb energy |
| Precise motion | Tight-tolerance O-rings, often custom fit |
What’s the difference between pneumatic and hydraulic seals?
Hydraulic and pneumatic seals might look similar—but their performance profiles differ.
Pneumatic seals handle high-speed, low-pressure air. Hydraulic seals work under slow, high-pressure oil flow. Using one in place of the other causes leaks, wear, or failure.
Pneumatic vs Hydraulic Comparison
| 財産 | 空気圧シール | 油圧シール |
|---|---|---|
| 圧力範囲 | Up to 10 bar | Up to 400 bar |
| Working Fluid | Compressed air | Hydraulic oils |
| Material Type | NBR, FKM, TPU | ポリウレタン、PTFE、NBR |
| Primary Concern | Friction, speed, contamination | Pressure retention, durability |
| 料金 | より低い | より高い |
結論
Pneumatic cylinder seals are your first line of defense against air leaks. Knowing each seal's role and material improves system reliability, reduces cost, and boosts productivity.
Need help picking the right pneumatic seal?
We match seals to your size, specs, or application:
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