Piston Seal vs. Rod Seal – What’s the Difference?(2025 Guide)

Piston Seal vs. Rod Seal – What’s the Difference?(2025 Guide)

Choosing the wrong seal can lead to air leaks and costly downtime.
A piston seal holds air pressure inside the cylinder; a rod seal prevents leaks along the rod. Both are critical but serve different purposes.

Here's how to select the right seal for your pneumatic application.

What’s the Main Difference Between a Piston Seal and a Rod Seal?

They operate in different areas of the cylinder.

ピストンシール are installed in the bore to manage chamber pressure.
ロッドシール are placed at the cylinder head to stop air leakage along the moving rod.

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They work together to maintain system efficiency. See the full breakdown in our pneumatic cylinder seal guide.

What Are the Key Functional Differences?

特徴 ピストンシール ロッドシール
位置 シリンダー内径 Cylinder head
関数 Seals pressure between chambers Prevents external air leakage
Movement Static or dynamic Always dynamic
Failure symptoms Blow-by, reduced stroke Visible air leak, reduced pressure

Consider adding ダストワイパーシール for added protection in dirty environments.

Which Materials Are Best for Each Seal?

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ピストンシールに最適な材料

材料 Benefits 使用事例
ノンブル Flexible and low cost General air cylinders
TPU 耐摩耗性 Automation systems
PTFE 低摩擦 高速シリンダー
フッ化水素 Heat and chemical resistance Industrial cylinders

More info: Piston Seal Types & Materials

ロッドシールに最適な材料

材料 Benefits 使用事例
ノンブル Budget-friendly Low-speed cylinders
TPU Long service life Heavy-duty cycles
フッ化水素 極限環境 Chemical or high-temp use

Explore options: カスタムOリングメーカー

When Should You Use a Piston Seal vs. a Rod Seal?

Use a piston seal for internal chamber sealing.
Use a rod seal to seal around the moving piston rod.

In most cylinders, you’ll use both. For comparison: Piston vs Rod Seal

How to Prevent Common Seal Failures?

高品質のピストンとロッドシールはどこで購入できますか?

弊社は以下を供給します:

  • Rod seals, piston seals, buffer & wiper seals
  • 材質: NBR、TPU、FKM、PTFE
  • OEM specs and custom orders

📩 メール: [email protected]
📞 WhatsApp: +86 17622979498

結論

Rod seals stop leaks along the rod; piston seals maintain pressure in the chamber. Use both for reliable pneumatic performance.

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よくある質問

1. What does a piston seal do?
It maintains air pressure between chambers inside the cylinder.
2. Where is a rod seal installed?
At the exit point where the piston rod moves through the cylinder head.
3. Can one replace the other?
No, they are designed for different sealing locations.
4. Which fails faster, piston or rod seal?
Rod seals due to constant dynamic motion.
5. What causes leaks in pneumatic systems?
Worn rod seals or improper material selection.
6. Can I use FKM seals for high heat?
Yes, FKM resists heat up to 250°C.
7. Do I need both seals in one cylinder?
Yes, unless it’s a single-acting design.
8. Where can I find OEM-compatible seals?
We provide custom piston and rod seals for all major cylinders.

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